Automotive Quality Needs a Wider Engineering Risk Lens

Imran Khan, Ph.D. · · Blog · 2 min read

Automotive Quality Needs a Wider Engineering Risk Lens

The next 5 years will be uncomfortable for traditional automotive quality professionals.

Why?

Because product risk is no longer limited to:

▪ Drawing
▪ Process
▪ Supplier
▪ Inspection
▪ Control plan
▪ PPAP evidence

These will remain important.

But EV, SDV and software-controlled products are expanding the definition of risk.

Today, product risk may also come from:

▪ Incorrect software logic
▪ Weak cybersecurity controls
▪ Poor requirement traceability
▪ Incomplete functional safety analysis
▪ Unclear item or system boundary
▪ Configuration and version mismatch
▪ Supplier software interface failures

This does not mean traditional quality is outdated.

It means traditional quality needs a wider lens.

The future automotive quality professional may not need to become a software developer, cybersecurity engineer or functional safety expert.

But they must know enough to ask better questions.

For example:

▪ Is the risk controlled only by inspection, or also by software logic?
▪ Is the supplier providing only PPAP evidence, or also engineering assurance evidence?
▪ Is the failure mode physical, functional, software-driven or interface-driven?
▪ Is the control plan connected to system-level risk thinking?
▪ Is APQP considering software, safety and cybersecurity interfaces early enough?

The uncomfortable part is this:

Many quality systems were built around manufacturing risk.

But many future failures will originate before manufacturing even starts.

That is where automotive quality must evolve.

From document compliance
to engineering risk intelligence.

From inspection mindset
to lifecycle assurance mindset.

From “show me the record”
to “show me how the risk is understood and controlled.”

Core Tools will still matter.

But in EV and SDV programs, they need to connect better with:

▪ ASPICE
▪ ISO 26262
▪ ISO/SAE 21434
▪ Software FMEA
▪ Systems engineering
▪ Supplier engineering assurance

My view:

The next strong automotive quality professional will not be the one who knows only the checklist.

It will be the one who understands how product, process, software, safety and cybersecurity risks connect.

What do you think?

Are quality professionals ready for this shift?

#AutomotiveQuality #IATF16949 #FunctionalSafety #ISO26262 #AutomotiveCybersecurity #ISO21434 #ASPICE #EV #SDV #CoreTools #APQP #SupplierQuality

By Imran Khan, Ph.D.. Originally published 23 Jun 2026 on LinkedIn. Republished on Vexido with the original visuals.

View original publication on LinkedIn ↗